How To Prepare An Industrial Feasibility Study In Eight Steps

Deliverable (1): Marketing Study
1Target market analysisIdentification of the target market and customers, competitors, competition, existing market mix, demand and supply structure analysis, market size estimate, average market growth, market attractiveness, influences, trends, key challenges and opportunities, etc.
2Internal and external environment analysisConducting SWOT and external analysis to identify opportunities and threats, gap analysis, risks analysis, etc. Also, running a market attractiveness analysis using Porter’s Five Factors Analysis model.
3Preparing the project business conceptIdentifying the problems/gaps/opportunities, crafted solutions, products, market mix, value propositions, competitive advantages, target segment, target market, size of the target market, market share, market potential growth, associated business/market risks, and justifications for the project.
4Testing the project concept (Desirability or demand test)Interviewing potential customers and collecting their feedback on the project concept. We need to ensure that our market mix offer (product, pricing, promotion, and distribution channels) has a sufficient demand in the target market before we create the company.
5Preparing the marketing and sales strategy for the projectIt includes information on the tested project concept, mission and vision, strategic direction (e.g., differentiation, low cost, intensive technology, and targeting niche market), market positioning (e.g., the position of the project in terms of price, quality, market share, brand etc, relevant to competitors), strategic objectives, strategies or initiatives, action plan, KPIs, and metrics for at least three years (target sales, market mix, annual growth, market share, served customers, promotion and distribution budget, etc.).
6Sales and costs budgetProjection of annual sales (quantity and value), promotion and distribution budget for 5 minimum years.
Deliverable (2): Raw Materials and Factory Supplies
1Raw materialsIdentifying the raw material items, their technical specification, annual purchased quantity, sources, costs, and the raw materials budget for at least five years.
2Factory suppliesIdentifying the factory supplies (e.g., all items other than direct raw materials like syringes, needles, hoses, bags, packaging, maintenance oils, cleaning products, etc), their technical specification, annual purchased quantity, sources, their costs, and the budget of factory supplies for at least five years. 
3Non-factory suppliesIdentifying the non-factory supplies (e.g., these include all supplies that staff require to work like food and beverages, uniforms, medicines, accommodation supplies, etc), their technical specification, annual purchased quantity, sources, their costs, and the budget of non-factory supplies for at least five years.   
4Spare partsIdentifying spare part items, their technical specification, annual purchased quantity, sources, costs, and the budget of spare parts for at least five years.
5Raw materials and factory supplies budgetProjection of annual requirements of raw materials, supplies, and spare parts (quantity and value) for 5 years, and annual budget for 5 years.
Deliverable (3): Project Location and Land
1Project locationAssessment of project location options and selection based on criteria including how near it is to the infrastructure, building requirements, target market, distribution channels, suppliers, efficient operation, costs and profitability, future growth, etc.
2Requirements for the project locationIdentifying the requirements of location that may include the size of the area to suit the factory and other premises of the project, technologies, loading and unloading, storage area, laboratory requirements, civil and electrical, internet, utilities, etc. 
3land costsExploring location options and the cost of the land may include the cost of preparing the land for building the project. Or the renting options and estimating the cost of the land rent for at least 5 years. 
Deliverable (4): Production Technology, Laboratories, Quality Control, and Building
1Production program and design capacityIdentifying the production program of the factory to meet the sales and marketing strategy, which includes the list of products, their specifications, sizes, formulas, quality, the scope of uses and instructions, generic or patented items, ways of acquiring patented licenses if any, production design capacity per product item or machinery/production line based on one shift basis of eight hours. High-level briefing on the production inputs to reach the full production design capacity like raw materials, other supplies requirements, manpower, utilities, etc. Also, identifying the levels of production efficiency and productivity of the factory and wastes.
2Technology options and selectionIdentifying the technology requirements to achieve the production program (e.g., machinery, equipment, tools, other technology auxiliaries, specification, automation levels, running costs, etc), collecting at least two acceptable offers of technology, assessing technology options (based on criteria like regulatory license, reputation, references, specifications, recommendations, quality, reliability, cost of production, cost of technology, maintenance, compatibility with marketing requirements, simplicity, etc) and deciding on the best technology, profiling the full description of the chosen technology, inputs, outputs and speed, specifications, the name of the supplier or suppliers, origin, costs, justifications of selection, etc.
3Product and technology licenseWhere-ever there is a license requirement for producing a product or using technology, the study must identify this license scope, conditions, terms, costs, the way of acquiring (e.g., lease or buy or joint venture, etc), and any other legal requirements.
4Factory license and products registrationSet a plan showing the regulatory requirements and steps for qualifying the factory for the GMP licensing and registration products in the country of origin. 
5The production process, layout and drawingsIdentifying the factory layout, the production-line layout, the production process and flow, production drawings, etc. High-level briefing in the processes required to produce and pack products.
6Civil, electrical, mechanical, and digital engineering worksIdentifying all the engineering works necessary to install and operate the production technology, schedule of implementation, and the total costs.
7Building and Facilitiesidentifying the building drawings (high-level) for the factory, stores, labs, R&D, etc, and the cost of building the project and facilities, building schedule, furniture, electrical, water, and internet supplies. Estimating the total costs of the building and facilities. 
8Laboratory, quality control, and R&D equipment and facilitiesIdentifying all the laboratory, quality control and R&D equipment and facilities, including their total costs.
9Production management systemPreparing the high-level production system, including information about the production flow and recipes, product specification and formula, storage conditions, raw materials, manpower, quality metrics, quality check, quality plan, control and assurance, etc.
10Technology contracting, delivery period, testing, commissioning, installing and trial operationIdentifying the details of the technology options offered, contracting requirements (high-level), the time required to prepare the technology and transportation to the buyer destiny, testing, commissioning, installation, and trial operating. Estimating the associated cost of transportation, testing, commissioning, installing and trial operation.
11Estimating the factory running costs (for standard in-house production lines)Estimating the annual factory costs (direct and indirect) that include the cost of raw materials, factory supplies, spare parts, manpower, utilities, factory overheads, etc for at least five years, and the cost of products (based on factory costs).
12Estimating the cost of the production technology, laboratory, quality, building and facilitiesEstimating the total cost of the production technology, laboratory, quality, building and facilities of the project.
13Secondary-packaging planA brief plan on running the secondary packaging stage, including the plan period (1-2 Yrs), factory running costs ($/Yr), fixed asset costs (incl. packaging machinery costs, R&D facilities, stores, other fixed asset requirements), items and quantity to outsource, the cost of outsourcing items, raw material packaging requirements and costs, etc.
Deliverable (5): Human Resources
1Organizational structureDrawing an organizational structure showing the departments, sections, roles, management levels, communication flows, no. of headcounts, etc. Exploring structure options and choosing the fit structure based on well-defined selection criteria.
2Jobs structureListing all jobs required by the project, their managerial levels, grades, salary and benefits, job description, headcounts, recruitment plans, etc.
3Staff salary and benefitslisting all jobs, their grades, salary, benefits, and other costs (yearly for five years).
4Staffing scheduleShowing the schedule for recruiting staff.
5Training requirementsSetting a plan to train staff according to the job competency framework and staffing skills assessment. This plan should show the training plan, execution, criteria of assessment, and the training cost a year for five years.
6Human resources manualDeveloping a human resources manual comprising policies and procedures to govern all human resources issues like org. structure, jobs structure, staff salary and benefits, staffing schedule, training requirements, recruitment, promotion, authorities and responsibilities, overtime compensation, vacation, performance evaluation, termination, etc
7Staff costsEstimating the annual cost of staff for at least five years.
Deliverable (6): Digital Technology Transformation
1Digital technology transformation planDrawing a plan for the project’s digital technology transformation, comprising information on the project requirements for the digital technology (e.g., communication, ERP, production, etc).
2Cost of the digital technology transformationEstimating the investment and annual operating costs for five years on the digital technology requirements.
Deliverable (7): Financial Viability Analysis and Funding
1Assumption and financial inputsSetting materialistic assumptions about the pricing of inputs and outputs (e.g., market prices), associated risks (e.g., business and financial risks), discount rate, continuity, growth rate, inflation, terminal values, basic accounting standards, etc. 
2Investment costEstimating the initial investment costs, including net working capital, fixed assets and pre-investment costs.
3Operating costsEstimating the annual operating costs for five years, including factory costs (direct and indirect), marketing and distribution costs, financial costs, depreciation, administration and management costs, etc.
4Product costSetting cost accounting assumptions, estimating the direct cost of products (incl. raw material and direct factory costs) and total cost of products (incl. direct and overhead costs) based on different scenarios of capacity utilization and assumptions.
5Income statementProjecting the annual income statement of the project for at least five years, including the revenues, cost of goods sold, gross profit/loss, operating cost, financial costs, and net profit/loss.
6Cash flowProjecting the annual cash flow statement of the project for at least five years, including operating, investment and finance cash flows.
7Balance sheetProjecting the annual balance sheet of the factory for at least five years, including current assets, fixed assets, liabilities, loans, and equity.  
8Testing financial viabilityEstimating the net present value (NPV), internal rate of return (IRR- for equity and investment), payback period, and average rate of return on investment (ROI). Running risk viability analysis, including the breakeven point and sensitivity analysis. Concluding a final viability decision and influences.
9Cost of the project and fundingEstimating the initial investment cost and capital structure (loan and equity) of the project, funding as equity and loans, and the cost of funding. Running different scenarios for investment funding and recommending the best one.
10Performance financial analysisRunning ratio analysis for the projected financial performances, including liquidity ratios, efficiency ratios, leverage ratios, and profitability ratios. Concluding financial performance indicators and assumptions.
11Macro value-added analysisListing expected value added of the project to the macroeconomy and valuation, including employment, supplies, financing costs, profits, taxes (if any), import substitution, national security, etc.
Deliverable (8): Project Implementation Plan
1Project business caseWriting the business case of the project, showing the feasibility study findings, business needs, justifications, project values, and viability.
2Project charterSigning a project charter to implement the project, including the sponsor’s name and role, appointing a project manager and his mandating duties and authorities, a summary of the project’s business case, project cost, and timelines to deliver.
3StakeholdersIdentifying the key stakeholders (e.g. target customers, banks, licensing authorities, investors, debtors, etc) and their requirements. These requirements are about the scope of work, delivery schedule, risks, cost and funding, quality, etc.  
4Scope of workWriting the scope of work for the project, including the end-product (creating the company and operating), deliverables (e.g., appointing project team, product regulatory license, technology licenses, other licenses, purchasing technology, delivery, installation and commissioning of technology, acquiring the land and building, raw material and other supplies, staffing, pilot operation of the company, etc), assumptions and constraints, etc.
5Project scheduleDrawing a project schedule showing deliverables, timelines of delivery, resources, etc.
6Project costEstimating the project cost (to deliver the project excluding the investment cost) and funding.
7Project risklisting all anticipated risks that may arise during the implementation phase till the end product is delivered (risk register), setting risk priorities, risk management strategy, etc.
8Project QualityPreparing the quality metrics, checks and resources to ensure the quality of deliverables.
9Project teamworkIdentifying the teams required to deliver the project, including roles, qualifications, headcounts, responsibilities and authorities, communication, etc.
10Project procurementListing all project procurement requirements, costs, and systems for administrating procurements for the project.

Prepared by Munther Abdulrahman- Enterprise Expert

GrowEnterprise

http://www.growenterprise.co.uk

Categories businessTags , , , , , ,

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